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OZOFLEX Heavy Duty Rubber

Additional information

Description

Text

Ozoflex Rubber Cables.
Hastings Electrical, offering same day delivery in Sydney and servicing Australia wide

OZOFLEX

Heavy duty EPR/CSP rubber flexible cables

APPLICATION

Heavy duty construction site leads for drills, pumps,

saws, kangos

Cranes, hoists & festoon systems

Stage & theatre power & lighting

Portable motors, generators & power supplies

Submersible to 100 metres plus

DESIGN

OZOFLEX  is  designed  as  a  heavy  duty  flexible  for  dry,

damp  and  wet environments, areas of stress caused by

vibration or impact and is resistant to  abrasion,  exposure

to  radiated  heat  and  chemical  contamination.

Because of the black, flame retardant CSP sheath

OZOFLEX is suitable for areas subject to fire hazard and

hazardous locations.

OZOFLEX  cables  consist of  finely  stranded  copper

conductors  laid up  to provide a flexible design. R-EP-90

elastomer insulation provides improved current capacities.

Cables  above  16mm

²

and  all  control  cables  have  an

elastomer  inner sheath.  The  CSP  elastomer  sheath

(Hypalon)  is  oil  resistant  and  flame retardant in

accordance with VDE 0472.

The construction is in accordance with the Australian

Standards AS 1125, AS  3191, AS  3116  and DIN/VDE

0282  IEC332-1  and CENELEC  standards for O7RN.

OZOFLEX  cables,  covered  by  the  Prescribed  Items

Act  mandatory approval for flexible leads, are accordingly

covered by Approval Certificate No. 11551.

OPERATING TEMPERATURE

Minimum permissible ambient temperature  -40°C

Maximum permissible short circuit temperature

250°C

Minimum ambient temperature for optimum fully

flexible operation  -25°C

MINIMUM BENDING RADII

The following minimum bending radii should be observed

to ensure operating reliability.

For fixed installation 4 x cable diameter

When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY

Current  ratings  are  based  on  continuous  operation

at  an  ambient temperature  of  40°C.  At  other

temperatures these values must be converted using the

following table.

When installed on spring operated reelers the following

de-rating factors are to be applied:

1  layer on real  0.80

2  layers  0.61

3  layers  0.49

VOLTAGE RATING

Rated voltage:

Uo/U  = 0.6/1kV

Maximum operating voltages in:

3 phase AC operation

Uo/U  = 0.7/1.15kV

DC operation

Uo/U  = 0.9/1.73kV

AC test voltage

= 2.5kV

*The cable is designated 450/750V with EI1 insulation

compound

in accordance with VDE/IEC and meets or

exceeds the Australian Standard AS 3116 for the voltage

rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION

Single Core

black

3 Core

blue, brown, green/yellow

4 Core

brown, black, green/yellow, grey

5 Core

blue, brown, black, green/yellow, grey

Multi core

black insulation sequentially numbered

including a green/yellow earth core.

TENSILE STRENGTH

The maximum allowable tensile stress is 15N/mm2.

This ensures no conductor damage will occur in operation.

°C                   15       20      25       30       35       40       45       50       55       60       65       70       75       80

Factor            1.26   1.20   1.15     1.1     1.05        1      0.94   0.88     0.81    0.73   0.65     0.57    0.47    0.34

OZOFLEX

Heavy duty EPR/CSP rubber flexible cables

Number of

Cores x

Conductor

Size

mm²

Part No.

Approx. No

of Strands x

Max.

Strand

Diameter

mm

Diameter

of bare

conductor

mm

Cable Overall

Diameter

Min mm       Max mm

Cable

Weight

kg/km

Unenclosed

Touch

A

Without a Green/

Yellow earth

2 x 1.5

5DH2 204-5

30 x 0.26

1.5

9.0

11.5

135

20

2 x 2.5

5DH2 205-5

50 x 0.26

1.9

10.5

13.5

195

28

2 x 4

5DH2  206-5

56 x 0.31

2.5

12.0

15.0

270

37

OZOFLEX including

a green/yellow

earth core

3G1

5DH2  303-5

32 x 0.21

1.2

8.6

10.5

130

14

3G1.5

5DH2  304-5

30 x 0.26

1.5

9.6

11.0

165

19

3G2.5

5DH2  305-5

50 x 0.26

1.9

11.5

13.0

235

26

3G4

5DH2  306-5

56 x 0.31

2.5

13.0

15.0

320

35

3G6

5DH2  307-5

84 x 0.31

3.2

14.5

16.5

495

45

3G10

5DH2  310-5

80 x 0.41

4.1

20.0

22.5

880

62

3G16

5DH2  312-5

126 x 0.41

5.7

22.5

26.5

1090

83

4G1

5DH2  403-5

32 x 0.21

1.2

9.8

10.2

140

14

4G1.5

5DH2  404-5

30 x 0.26

1.5

10.5

12.5

192

19

4G2.5

5DH2  405-5

50 x 0.26

1.9

12.5

14.0

290

26

4G4

5DH2  406-5

56 x 0.31

2.5

14.5

16.5

395

35

OZOFLEX

Aust. Core

Colours

R,W,B,B,G/Y

5G2.5

5DH2 505-6

50 x 0.26

1.9

13.5

15.8

345

26

5G4

5DH2  506-6

56 x 0.31

2.5

16.0

18.8

485

35

5G6

5DH2  907-6

84 x 0.31

3.2

18.0

22.0

760

45

5G10

5DH2  510-6

80 x 0.41

4.1

24.0

27.0

1300

62

5G16

5DH2  512-6

126 x 0.41

5.7

27.0

32.5

1680

83

5G25

5DH2  513-6

196 x 0.41

6.9

32.5

37.0

2470

110

5G35

5DH2 514-6

296 x 0.41

8.1

37.5

41.5

3306

135

OZOFLEX

including a

green/yellow

earth core

7G1.5

5DH2  580-5

30 x 0.26

1.5

14.0

17.5

355

19

10G1.5

5DH2  938-4

30 x 0.26

1.5

18.5

20.5

610

19

12G1.5

5DH2  583-5

30 x 0.26

1.5

19.2

20.2

520

19

7G2.5

5DH2  590-5

50 x 0.26

1.9

16.5

20.0

505

19

8G2.5

5DH2  591-5

50 x 0.26

1.9

18.0

21.5

570

26

12G2.5

5DH2  593-5

50 x 0.26

1.9

18.5

26.5

755

26

18G2.5

5DH2  595-5

50 x 0.26

1.9

25.0

31.5

1100

26

24G2.5

5DH2  596-5

50 x 0.26

1.9

28.5

35.0

1380

26

Selection and ordering data

OZOFLEX
Heavy Duty EPR/CSP Rubber Flexible Cables
APPLICATION
• Heavy duty construction site leads for drills, pumps, saws, kangos
• Cranes, hoists & festoon systems
• Stage & theatre power & lighting
• Portable motors, generators & power supplies
• Submersible to 100 metres plus
DESIGN
OZOFLEX is designed as a heavy duty flexible for dry, damp and wet environments, areas of stress caused by vibration or impact and is resistant to abrasion, exposure to radiated heat and chemical contamination.
Because of the black, flame retardant CSP sheath OZOFLEX is suitable for areas subject to fire hazard and hazardous locations.
OZOFLEX cables consist of finely stranded copper conductors
laid up to provide a flexible design. R-EP-90 elastomer insulation provides improved current capacities.
Cables above 16mm² and all control cables have an elastomer
inner sheath. The CSP elastomer sheath (Hypalon) is oil resistant and flame retardant in accordance with VDE 0472.
The construction is in accordance with the Australian Standards
AS 1125, AS 3191, AS 3116 and DIN/VDE 0282 IEC332-1 and CENELEC standards for O7RN.
OZOFLEX cables, covered by the Prescribed Items Act mandatory approval for flexible leads, are accordingly covered by Approval Certificate No. 11551.
OPERATING TEMPERATURE
• Minimum permissible ambient temperature -40°C
• Maximum permissible short circuit temperature 250°C
• Minimum ambient temperature for optimum fully flexible operation -25°C
MINIMUM BENDING RADII
The following minimum bending radii should be observed to ensure operating reliability.
• For fixed installation 4 x cable diameter
• When freely flexing 5 x cable diameter
CURRENT CARRYING CAPACITY
Current ratings are based on continuous operation at an ambient temperature of 40°C. At other temperatures these values must be converted using the following table.
When installed on spring operated reelers the following de-rating factors are to be applied:
1 layer on real 0.80 2 layers 0.61
3 layers 0.49
VOLTAGE RATING
• Rated voltage: Uo/U = 0.6/1kV
• Maximum operating voltages in:
3 phase AC operation Uo/U = 0.7/1.15kV
• DC operation Uo/U = 0.9/1.73kV
• AC test voltage = 2.5kV
*The cable is designated 450/750V with EI1 insulation compound
in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV, R-EP-90.
CORE COLOUR IDENTIFICATION
Single Core black
3 Core blue, brown, green/yellow
4 Core brown, black, green/yellow, grey
5 Core blue, brown, black, green/yellow, grey Multi core black insulation sequentially numbered
including a green/yellow earth core.
TENSILE STRENGTH
The maximum allowable tensile stress is 15N/mm2.
This ensures no conductor damage will occur in operation.
°C
15
20
25
30
35
40
45
50
55
60
65
70
75
80
Factor
1.26
1.2
1.15
1.1
1.05
1
0.94
0.88
0.81
0.73
0.65
0.57
0.47
0.34
OZOFLEX
Heavy Duty EPR/CSP Rubber Flexible Cables
SELECTION & ORDERING DATA
NO. OF CORES X CONDUCTOR SIZE MM
PART NO.
APPROX. NO. OF STRANDS X MAX. STRAND DIA. MM
DIA. OF BARE CONDUCTOR MM
CABLE OVERALL DIA. MM
CABLE WEIGHT KG/KM
UNENCLOSED TOUCH
A
WITHOUT A GREEN/YELLOW EARTH
2 X 1
5DH2 203-5
32 X 0.20
1.3
8.1
83
18
2 x 1.5
5DH2 204-5
30 x 0.25
1.6
9.1
106
23
2 x 2.5
5DH2 205-5
50 x 0.25
2.1
10.4
152
30
2 x 4
5DH2 206-5
56 x 0.30
2.6
12.0
213
40
2 X 6
5DH2 207-5
84 x 0.30
3.2
13.7
278
51
3 X 0.75
5DH2 995-6
24 x 0.20
1.2
7.7
95
13
3 X 1
5DH2 997-6
32 x 0.20
1.3
9.3
101
15
3 x 1.5
5DH2 855-4
30 x 0.25
1.6
10.2
135
19
OZOFLEX INCLUDING
A GREEN/YELLOW EARTH CORE
3G1
5DH2 303-5
32 x 0.20
1.3
8.8
102
15
3G1.5
5DH2 304-5
30 x 0.25
1.6
9.5
131
19
3G2.5
5DH2 305-5
50 x 0.26
2.1
11.2
189
26
3G4
5DH2 306-5
56 x 0.30
2.6
12.9
264
34
3G6
5DH2 307-5
84 x 0.30
3.2
14.1
344
43
3G10
5DH2 310-5
80 x 0.40
4.2
19.7
644
61
3G16
5DH2 312-5
126 x 0.40
5.3
24.5
903
81
OZOFLEX INCLUDING
A GREEN/YELLOW EARTH CORE
4G1
5DH2 403-5
32 x 0.20
1.3
9.3
125
15
4G1.5
5DH2 404-5
30 x 0.25
1.6
10.5
159
19
4G2.5
5DH2 405-5
50 x 0.25
2.1
12.2
231
26
4G4
5DH2 406-5
56 x 0.30
2.6
14.1
329
34
4G6
5DH2 901-5
84 x 0.30
3.2
15.7
440
43
4G10
5DH2 410-5
80 x 0.40
4.2
21.4
799
61
4G16
5DH2 412-5
126 x 0.40
5.3
23.9
1096
81
4G25
5DH2 413-5
196 x 0.40
6.6
29.3
1627
108
4G35
5DH2 414-5
296 x 0.40
7.8
32.5
2108
135
4G50
5DH2 415-5
396 x 0.40
9.3
38.5
2908
170
4G70
5DH2 416-5
546 x 0.40
10.9
43.4
3856
214
4G95
5DH2 417-5
724 x 0.40
12.6
49.1
5062
256
4G120
5DH2 418-5
926 x 0.40
14.2
54.5
6262
303
5G1
5DH2 503-5
32 x 0.20
1.3
10.3
157
15
5G1.5
5DH2 504-5
30 x 0.25
1.6
11.6
194
19
5G2.5
5DH2 505-5
50 x 0.25
2.1
13.6
280
26
5G10
5DH2 510-5
80 x 0.40
4.2
23.7
972
61
5G16
5DH2 939
126 x 0.40
5.3
26.9
1352
81
5G25
5DH2 513-5
196 x 0.40
6.6
32.5
1999
108
5G50
5DH2 515-5
396 x 0.40
9.3
42.2
3515
170
5G70
5DH2 516-5
546 x 0.40
10.9
48.4
4831
214
5G95
5DH2 517-5
724 x 0.40
12.6
54.8
6262
256
OZOFLEX
Heavy Duty EPR/CSP Rubber Flexible Cables
NO. OF CORES
X CONDUCTOR
SIZE MM
PART NO. APPROX. NO. OF
STRANDS X MAX.
STRAND DIA. MM
DIA. OF BARE
CONDUCTOR
MM
CABLE
OVERALL
DIA. MM
CABLE WEIGHT
KG/KM
UNENCLOSED TOUCH
A
OZOFLEX
AUSTRALIAN
CORE COLOURS
R,W,B,B,G/Y
5G2.5 5DH2 958-6 50 x 0.25 2.1 13.6 280 26
5G4 5DH2 961-6 56 x 0.30 2.6 15.6 407 34
5G6 5DH2 907-6 84 X 0.30 3.2 17.5 542 43
5G10 5DH2 941-6 80 x 0.40 4.2 23.7 972 61
5G25 5DH2 942-6 196 x 0.40 6.6 32.5 1999 108
5G35 5DH2 514-5 276 x 0.40 7.8 36.4 2554 135
OZOFLEX INCLUDING
A GREEN/
YELLOW EARTH
CORE
3G1.5 5DH2 844-5 30 x 0.25 1.9 10.0 165 19
7G1.5 5DH2 580-5 30 x 0.25 1.6 14.7 323 19
8G1.5 5DH2 940-5 30 x 0.25 1.6 18.5 450 19
12G1.5 5DH2 583-5 30 x 0.25 1.6 18.7 482 19
18G1.5 5DH2 258-5 30 x 0.25 1.6 21.0 689 19
24G1.5 5DH2 943-5 30 x 0.25 1.6 24.5 919 19
7G2.5 5DH2 590-5 50 x 0.25 2.1 17.2 456 19
8G2.5 5DH2 591-5 50 x 0.25 2.1 18.3 519 26
12G2.5 5DH2 593-5 50 x 0.25 2.1 21.1 692 26
18G2.5 5DH2 595-5 50 x 0.25 2.1 24.7 993 26
24G2.5 5DH2 596-5 50 x 0.25 2.1 28.7 1331 26
SELECTION & ORDERING DATA

hastings electrical NSW , Sydney same day delivery, Australia wide

www.hastingselectrical.com.au
Ph: 02 9625 7744

HASTINGS

ELECTRICAL PTY LTD