Text

Ozoflex Plus and Ozoflex Plus Screened Rubber Cables.

Hastings Electrical, offering same day delivery in Sydney and servicing Australia wide

 

OZOFLEX (PLUS)

Flexible cables for submersion in polluted liquids

APPLICATION

Sewage treatment plants

Waste water pumps - effluent aerators

Abattoirs (high temp chemical cleaning)

Dairy industry

Mining - de-watering

Chemical plants & steelworks

Hygenic cleaning in breweries, food processing

plants etc.

Water depth approx. 10m in waste water, up

to 500m in all other types

DESIGN

OZOFLEX (PLUS) cables consist of finely stranded copper

conductors laid up to provide a flexible design.

R-EP-90  elastomer  insulation  provides improved

current  capacities. Cables above 16mm2 and all

control  cables

include an additional elastomer  inner  sheath and all

cables up  to 6mm2 have  tinned  conductors.  The

specially  compounded  heavy  duty  CPE Elastomer

sheath (Hypalon) is oil resistant and flame retardant and

resists

the effects of water absorption.

The construction is in accordance with the Australian

Standards AS 1125, AS 3191, AS 3116 and DIN/VDE

282 and CENELEC STANDARDS for 07RN, IEC 60332-

1.

OPERATING TEMPERATURE

Minimum permissible ambient temperature  -40°C

Maximum permissible short circuit temperature

250°C

Minimum ambient temperature for optimum fully

flexible operation  -25°C

MINIMUM BENDING RADII

The  following  minimum  bending  radii  should  be

observed  to  ensure operating reliability.

For fixed installation 4 x cable diameter

When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY

Current ratings are based on continuous operation at an

ambient temperature of 40°C.  At other temperatures

these values must be converted using the following table.

VOLTAGE RATING

Rated voltage:

Uo/U  = 0.6/1kV

Maximum operating voltages in:

3 phase AC operation

Uo/U  = 0.7/1.15kV

DC operation

Uo/U  = 0.9/1.73kV

AC test voltage

= 2.5kV

* The cable is designated 450/750V with EI1 insulation

compound in accordance with VDE/IEC and meets

or exceeds the Australian Standard AS 3116 for the

voltage

rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION

Single Core

black

3 Core

blue, brown, green/yellow

4 Core

brown, black, green/yellow, grey

5 Core

blue, brown, black, green/yellow, grey

Multi core

black insulation sequentially numbered

including a green/yellow earth core.

TENSILE STRENGTH

The maximum allowable tensile stress is 15N/mm

²

.

This ensures no conductor damage will occur in

operation.

°C                   15       20      25       30       35       40       45       50       55       60       65       70       75       80

Factor            1.26   1.20   1.15     1.1     1.05        1      0.94   0.88     0.81    0.73   0.65     0.57    0.47    0.34

OZOFLEX (PLUS)

Flexible cables for submersion in polluted liquids

Number of

Cores x

Conductor Size

mm²

Part No.

Approx.

No of

Strands x

Max.

Strand

Diameter

mm

Diameter

of bare

conductor

mm

Cable Overall

Diameter

Min mm      Max mm

Cable

Weight

kg/km

Unenclosed

Touch

A

OZOFLEX (PLUS)

including a green/

yellow earth core

4G1.5

5DH1 021

27 x 0.26

1.8

10.5

12.0

192

19

4G2.5

5DH1 022

45 x 0.26

2.6

12.5

14.0

279

26

4G4

5DH1 023

50 x 0.31

3.2

14.5

16.1

388

35

4G6

5DH2 901

75 x 0.31

3.9

16.5

18.6

530

45

4G10

5DH1 025

78 x 0.41

5.1

22.2

24.2

940

62

4G16

5DH1 026

124 x 0.41

6.3

26.1

29.1

1310

83

4G25

5DH1 027

192 x 0.41

7.8

29.8

33.8

1890

110

4G35

5DH1 028

271 x 0.41

9.2

34.6

37.6

2460

135

4G50

5DH1 030

388 x 0.41

11.0

40.3

43.3

3390

170

4G70

5DH1 031

551 x 0.41

11.3

43.0

48.5

4450

215

4G95

5DH1 032

733 x 0.41

13.2

49.0

55.0

5830

265

4G120

5DH1 033

938 x 0.41

15.0

53.0

60.0

7140

305

OZOFLEX (PLUS)

with pilots

4G1.5 + 2 x 1.5

5DH1 069

28 x 0.26

1.5

14.0

16.0

310

19

4G2.5 + 2 x 1.5

5DH1 070

45 x 0.26

1.9

16.0

18.5

420

26

4G4 + 2 x 1.5

5DH1 071

51 x 0.31

2.5

19.0

21.5

570

35

4G6 + 2 x 1.5

5DH1 072

75 x 0.31

3.2

21.0

23.5

720

45

4G10 + 2 x 1.5

5DH1 073

77 x 0.26

4.1

26.5

30.0

1170

62

4G16 + 2 x 1.5

5DH1 275

123 x 0.41

5.6

26.5

30.0

1310

83

4G25 + 2 x 1.5

5DH1 075

190 x 0.41

6.8

31.5

35.0

1910

110

4G35 + 2 x 1.5

5DH1 076

268 x 0.41

8.1

35.0

38.5

2460

135

Selection and ordering data

OZOFLEX (PLUS) SCREENED (FC+)

Submersible overall screened cable (emc compliant)

APPLICATION

Specifically  designed  for  pumps  in  water  waste-water  under  medium mechanical stress.

Sewage treatment plants

Waste water pumps, effluent aerators

For pumps requiring control cores

Electromagnetic compatibility (EMC)

Abattoirs (high temp chemical cleaning)

Dairy industry

Mining - de-watering

Chemical plants & steelworks

Hygenic cleaning in breweries, food processing plants etc.

Water depth approx. 10m in waste water, up to 500m in all other types

DESIGN

OZOFLEX (PLUS) cables consist of finely stranded copper conductors laid up to provide a flexible design.

R-EP-90  elastomer  insulation  provides improved  current  capacities. Cables above 16mm

²

and all  control  cables

include an additional elastomer  inner  sheath and all  cables up  to 6mm

²

have  tinned  conductors.  The  specially

compounded  heavy  duty  CSP Elastomer sheath (Hypalon) is oil resistant and flame retardant and resists

the effects of water absorption.

The construction is in accordance with the Australian Standards AS 1125, AS 3191, AS/NZS 5001-1 and DIN/VDE

282 and CENELEC standards for 07RN, IEC 60 332-1.

OPERATING TEMPERATURE

Minimum permissible ambient temperature  -40°C

Maximum permissible short circuit temperature  250°C

Minimum ambient temperature for optimum fully flexible operation  -25°C

CURRENT CARRYING CAPACITY

Current ratings are based on continuous operation at an ambient temperature of 40°C.  At other temperatures these

values must be converted using the following table.

VOLTAGE RATING

Rated voltage:

Uo/U  = 0.6/1kV

Maximum operating voltages in:

3 phase AC operation

Uo/U  = 0.7/1.15kV

DC operation

Uo/U  = 0.9/1.73kV

AC test voltage

= 2.5kV

* The cable is designated 450/750V with EI1 insulation compound in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage

rating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATION

Single Core

black

3 Core

blue, brown, green/yellow

4 Core

brown, black, green/yellow, grey

5 Core

blue, brown, black, green/yellow, grey

Multi core

black insulation sequentially numbered

including a green/yellow earth core.

°C                   15       20      25       30       35       40       45       50       55       60       65       70       75       80

Factor            1.26   1.20   1.15     1.1     1.05        1      0.94   0.88     0.81    0.73   0.65     0.57    0.47    0.34

OZOFLEX (PLUS) SCREENED (FC+)

Submersible overall screened cable (emc compliant)

No. of

cores and

conductor size

strand diameter

mm²

Part No.

Power conductor

approx. number

of strands x Max.

mm

Overall diameter of

cable

Min                Max

mm                 mm

Net weight

1000 m approx.

kg/km

Unenclosed

Touching

A

4 G 1.5

5DH5 312

28 x 0.26

13.0

15.0

280

19

4 G 2.5

5DH5 313

45 x 0.26

15.5

18.0

415

26

4 G 4

5DH5 314

51 x 0.31

17.5

20.0

545

35

No. of

cores and

conductor size

strand diameter

mm²

Part No.

Power conductor

approx. number

of strands

mm

Overall diameter of

cable

mm

Net weight

kg

Unenclosed

Touching

A

4 G 6 + 4 x 1.5

5DH5 148

75 x 0.31

26.00

930

45

4 G 10 + 4 x 1.5

5DH5 149

77 x 0.41

26.70

1133

62

4 G 16 + 4 x 1.5

5DH5 150

123 x 0.41

28.40

1363

83

4 G 25 + 4 x 2.5

5DH5 152

190 x 0.41

34.00

2022

110

4 G 35 + 4 x 2.5

5DH5 151

268 x 0.41

36.40

2550

135

4 G 50 + 4 x 2.5

5DH5 154

384 x 0.41

42.50

3600

170

4 G 70 + 4 x 2.5

5DH5 153

545 x 0.41

48.20

4800

215

4 G 95 + 4 x 2.5

5DH5 155

724 x 0.41

56.20

6110

265

Selection and ordering data